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High Die Cutting Job Checklist

Run through this before you print and ship us stock. It is the fastest way to avoid a grain-wrong setup charge or a reprint.

  • Best stock weight for smaller sizes like A-style and #10 is 60# to 80# text with a caliper of approximately .0045 to .0068.
  • Best stock weight for large booklets and open-end catalogs like 9 x 12 and 10 x 13 is 70# to 80# text with a caliper of .005 to .0085.
  • Follow the grain direction requirements shown on the layout template. Grain wrong setup charges will apply.
  • An over run for setup and waste is required. Minimum for A-styles and #10 is 300 or 10%, whichever is greater of the finished count. Minimum for large booklets and open-end catalogs is 400 or 10%.
  • Check the high die sheet size guide for the size you need.
  • Check the layout templates for the correct position on the press sheets.
  • Mark the grip and guide position on your press sheet.
  • Full outside or inside ink coverage requires no ink or varnish in glue and gum areas. Adhesion is not guaranteed if ink or varnish is printed in these areas.
  • The characteristics of certain stocks and inks may result in scuffing or cracking.
  • Provide a blue line proof, rule-up or previous sample with your order and instructions.
  • Allow 7 to 14 days production time for most orders. Quantities over 50,000, or large size booklets and catalogs, may take longer.

Charges to know about

  • Trim cutting if press sheets need sizing: $100.00 per hour, half hour minimum.
  • Grain wrong setup: $100.00 standard sizes, $150.00 open-end catalog and large open-side booklet.

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Ready to start a job?

Send us a PDF and we will price it out. Most jobs run in 7 to 14 days.